INDUSTRIAL AUTOMATION
SERVICES
With Strength of 50 highly qualified technocrats we offer services for:
- Engineering & Commissioning of IA projects as well as Revamp of existing system:
– AC / DC Drives, PLC for Standalone application
– Integrated system of AC / DC Drives, Servo System, PLC, HMI as technology solutions - Process Automation using DCS, PLC HMI & SCADA using Systems of Siemens & Rockwell Automation
- Factory Automation using PLC & Drive using systems of Siemens & Rockwell Automation
- Breakdown services and annual maintenance contract
- Cognex Products for Vision and Industrial ID to :
– Eliminate Defects – Improve Quality
– Automate Production – Higher Productivity
PROJECTS UNDERTAKEN
CHEMICAL & PHARMACEUTICAL
- System: Turnkey project with instrumentation for the colour dye unit, Ethoxylation Plant, Alkoxylation Plant, Fractionation Plant, SSP Plant
- Hardware: S7 400, S7 400 H (Hot Redundant), PCS 7 DCS system with fail safe modules, Redundant Server, Historian Server
- Software: PCS7 with Batch Software for Complex Recipe Generation, WinCC SCADA for monitoring & control,
- Projects: Up to 1200 I/O’s & more than 5 projects executed successfully
- Clients: Vedant Dyestuff & Intermediates Pvt Ltd, Dai-ichi Karkaria Ltd, Armaco
- Consultants: Mott MacDonald Pvt Ltd, Shroff and Associates(Engineers) Pvt Ltd, Kastech Instrumentation, IBIC Engineering
INDUSTRIAL DRYERS
- System: Air Dryer Mining, Spray Dryer System, Evaporator
- Hardware & Software: S7-400 with intelligent MCC (SIMOCODE) & Drives (Siemens MM 440 or WEG)
- Projects: Up to 500 I/O’s & more than 10 projects executed successfully
- Clients: Comp Engg & Exports, Kilburn Engg Ltd, Mojj Engg Systems Ltd
SUBSTATION
- System: Generator Automation, 66kV Augmentation, Breaker Automation, Energy Management
- Hardware: S7 300, S7 400, S7 400H (Hot Redundant), PCS 7 DCS system, PRP Ring Network for Relays using IEC 61850 protocol, Redundant Server & HMI’s
- Software: PCS7 with Historian Server & B-data for report generation, Network Management Software, WinCC SCADA for monitoring & control
- Projects: Up to 1200 I/O’s & more than 10 projects executed successfully
- Clients: Sterling & Wilson, Sterling Generator Pvt Ltd, Blue Star Ltd
TYRE
- System: 11D Banburry Down Stream Automation, Tyre Building Machine, Interfacing with Mixer PLC, Calender Line, Tube Press Machine
- Hardware & Software: Compact logic CPU L32E, Flex IO on Ethernet, IN view & HMI PV 600, S7 1200 PLC & HMI
- Projects: More than 20 machines executed successfully
- Clients: MRF Ltd
VISION
- Automobile: Barcode Scanning on Engine, Scanner 2D Laser DPM on Spark plug, 2D DPM Reading on Gear box, Crankcase Inspection
- FMCG Goods: Bearing Positioning & correct orientation Detection, Gear Component testing, ID Reading Machine
- Beverages: 2D DPM Reading on metallic ring
WATER & WASTE WATER
- System: Water & Waste Water Management system which includes Effluent treatment, sewage treatment, desalination, chilled water system
- Hardware: Siemens S7 1500, S7 300, S7 400, S7 400H (Hot Redundant), Redundant Server & HMI’s
- Software: WinCC SCADA for monitoring & control
- Projects: 6000 IO’s & more than 30 projects executed successfully
- Clients: Ion-Exchange, Blue Star Ltd, Xylem Water Solutions India Pvt Ltd, Eureka Forbes, Vatech Wabag
OTHER INDUSTRIES
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Cement: Automation Solution for Cement Blending, Mixing & Packaging Plant utilising S7 300 R with WinCC SCADA for monitoring & control, for up to 700 IO’s
Metal: Retrofitting of 20 HI Reversible Cold rolling Mill - Controls with SINAMICS DC Drives PLC S7 300. Line Speed 350 MPM. Tube Forming Mill - Using Siemens S7-300 PLC & SINAMICS - DC Drives.
Distillery: Ethanol extraction process plant using Siemens PLC S7 400, VFD's (Simatics V50), PVC coating lines with 19 nos. of VFD's controlled with S7-300 PLC.
Industrial Filtration System & Cleaning Machine: Automation with SIEMENS S7 400 H PLC with IO Redundancy.
De-dusting System: Automation for removal of large amount of residue from Industrial Steel Furnaces.
Boiler: Automation solution for Industrial Boiler monitoring & control
Fertiliser: Automation solution for Water Soluble Fertiliser Plant using S7 400 H with WinCC SCADA for monitoring & control, for up to 500 I/O’s
Food: Automation solution for Vegetable Oil Refinery utilising the Siemens S7 400 with WinCC SCADA for monitoring & control
Clients: Pall India Pvt Ltd, Polynova Industries Ltd, Kleenair Systems Pvt Ltd, Ashtech India Pvt Ltd, Maxitherm Boilers, Hindustan Dorr-Oliver Ltd.
CONSULTANTS REGISTERED
- IBIC Engineering
- Mott MacDonald
- Kastech Instrumentation
- Shroff & Associates Engineers
