INDUSTRIAL AUTOMATION

industrial-automation-icon-services

SERVICES

With Strength of 50 highly qualified technocrats we offer services for:

  • Engineering & Commissioning of IA projects as well as Revamp of existing system:
    – AC / DC Drives, PLC for Standalone application
    – Integrated system of AC / DC Drives, Servo System, PLC, HMI as technology solutions
  • Process Automation using DCS, PLC HMI & SCADA using Systems of Siemens & Rockwell Automation
  • Factory Automation using PLC & Drive using systems of Siemens & Rockwell Automation
  • Breakdown services and annual maintenance contract
  • Cognex Products for Vision and Industrial ID to :
    – Eliminate Defects – Improve Quality
    – Automate Production – Higher Productivity

PROJECTS UNDERTAKEN

CHEMICAL & PHARMACEUTICAL
  • System: Turnkey project with instrumentation for the colour dye unit, Ethoxylation Plant, Alkoxylation Plant, Fractionation Plant, SSP Plant
  • Hardware: S7 400, S7 400 H (Hot Redundant), PCS 7 DCS system with fail safe modules, Redundant Server, Historian Server
  • Software: PCS7 with Batch Software for Complex Recipe Generation, WinCC SCADA for monitoring & control,
  • Projects: Up to 1200 I/O’s & more than 5 projects executed successfully
  • Clients: Vedant Dyestuff & Intermediates Pvt Ltd, Dai-ichi Karkaria Ltd, Armaco
  • Consultants: Mott MacDonald Pvt Ltd, Shroff and Associates(Engineers) Pvt Ltd, Kastech Instrumentation, IBIC Engineering
INDUSTRIAL DRYERS
  • System: Air Dryer Mining, Spray Dryer System, Evaporator
  • Hardware & Software: S7-400 with intelligent MCC (SIMOCODE) & Drives (Siemens MM 440 or WEG)
  • Projects: Up to 500 I/O’s & more than 10 projects executed successfully
  • Clients: Comp Engg & Exports, Kilburn Engg Ltd, Mojj Engg Systems Ltd
SUBSTATION
  • System: Generator Automation, 66kV Augmentation, Breaker Automation, Energy Management
  • Hardware: S7 300, S7 400, S7 400H (Hot Redundant), PCS 7 DCS system, PRP Ring Network for Relays using IEC 61850 protocol, Redundant Server & HMI’s
  • Software: PCS7 with Historian Server & B-data for report generation, Network Management Software, WinCC SCADA for monitoring & control
  • Projects: Up to 1200 I/O’s & more than 10 projects executed successfully
  • Clients: Sterling & Wilson, Sterling Generator Pvt Ltd, Blue Star Ltd
TYRE
  • System: 11D Banburry Down Stream Automation, Tyre Building Machine, Interfacing with Mixer PLC, Calender Line, Tube Press Machine
  • Hardware & Software: Compact logic CPU L32E, Flex IO on Ethernet, IN view & HMI PV 600, S7 1200 PLC & HMI
  • Projects: More than 20 machines executed successfully
  • Clients: MRF Ltd
VISION
  • Automobile: Barcode Scanning on Engine, Scanner 2D Laser DPM on Spark plug, 2D DPM Reading on Gear box, Crankcase Inspection
Clients: Bajaj Auto, Ceat Ltd, General Motors, MRF Ltd, Mahindra

  • FMCG Goods:  Bearing Positioning & correct orientation Detection, Gear Component testing, ID Reading Machine
  • Beverages: 2D DPM Reading on metallic ring
Clients: Parle Global Technologies
WATER & WASTE WATER
  • System: Water & Waste Water Management system which includes Effluent treatment, sewage treatment, desalination, chilled water system
  • Hardware: Siemens S7 1500, S7 300, S7 400, S7 400H (Hot Redundant), Redundant Server & HMI’s
  • Software: WinCC SCADA for monitoring & control
  • Projects: 6000 IO’s & more than 30 projects executed successfully
  • Clients: Ion-Exchange, Blue Star Ltd, Xylem Water Solutions India Pvt Ltd, Eureka Forbes, Vatech Wabag
OTHER INDUSTRIES
    Cement: Automation Solution for Cement Blending, Mixing & Packaging Plant utilising S7 300 R with WinCC SCADA for monitoring & control, for up to 700 IO’s Metal: Retrofitting of 20 HI Reversible Cold rolling Mill - Controls with SINAMICS DC Drives PLC S7 300. Line Speed 350 MPM. Tube Forming Mill - Using Siemens S7-300 PLC & SINAMICS - DC Drives. Distillery: Ethanol extraction process plant using Siemens PLC S7 400, VFD's (Simatics V50), PVC coating lines with 19 nos. of VFD's controlled with S7-300 PLC. Industrial Filtration System & Cleaning Machine: Automation with SIEMENS S7 400 H PLC with IO Redundancy. De-dusting System: Automation for removal of large amount of residue from Industrial Steel Furnaces. Boiler: Automation solution for Industrial Boiler monitoring & control Fertiliser: Automation solution for Water Soluble Fertiliser Plant using S7 400 H with WinCC SCADA for monitoring & control, for up to 500 I/O’s Food: Automation solution for Vegetable Oil Refinery utilising the Siemens S7 400 with WinCC SCADA for monitoring & control Clients: Pall India Pvt Ltd, Polynova Industries Ltd, Kleenair Systems Pvt Ltd, Ashtech India Pvt Ltd, Maxitherm Boilers, Hindustan Dorr-Oliver Ltd.

CONSULTANTS REGISTERED


  • IBIC Engineering
  • Mott MacDonald
  • Kastech Instrumentation
  • Shroff & Associates Engineers

PARTNERS

SIEMENS
We have partnered with SIEMENS to provide you the world class Industrial Automation solutions. Siemens is a global leader in automation technology, engineered and manufactured for all industrial sectors.
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ASP-COGNEX
The Global Leader in Machine Vision & Industrial ID

COGNEX is the world's most trusted vision company, with 750,000+ systems installed in factories around the world, and over 30+ years of experience focused solely on machine vision and image-based industrial ID technology.
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